Height limit for cosmetics plant, how to choose emulsifying mixer?

The emulsifying mixer is used to mix two immiscible water and oil phase raw materials. Through the effect of homogeneous dispersion, the two-phase materials reach a state of fusion and uniform emulsion. In the current market, there are a large number of emulsifying mixer manufacturers domestically and abroad. The Customization characteristics of the homogenizing emulsifying machine have led to differences in the homogenization and mixing design, structural layout, and appearance of the emulsifier equipment of each manufacturer. Customization features also have a great relationship with the diversification of customer needs. In order to ensure closer proximity to customer needs, manufacturers with strong technical strength will be more flexible in Customization design to meet customer needs. Recently, when a customer inquired about emulsifiers for cosmetics production, they first put forward the high demand for emulsifier equipment. Let’s take a look at the needs of customers and what solutions we provide for customers.

The customer needs to purchase a homogenizing emulsifying machine for cosmetics production, and hope that we can help recommend the emulsifier equipment with the largest capacity that can be selected within a height of 3 meters. Through understanding that we know that the height of the customer’s factory building is less than 3 meters, and the height of the emulsifier equipment should not be higher than 3 meters after being raised, so we have put forward such a clear and rigid requirement. According to customer requirements, we initially provided two solutions for customers: the standard 100L emulsifier mixer and the lowered 150L emulsifier mixer. According to the rigid requirements of the customer’s plant, our emulsifying machine can be adjusted through technical adjustments to maximize the output and function requirements of the customer. Of course, this is only a preliminary selection. In order to further clarify the needs of the client, we communicated with customers in detail.

Through several in-depth communications, for the cosmetic cream making machine that the customer needs, the customer requires:

1.  the height of the equipment should not be higher than 3 meters;
2.  the minimum ingredient of the main pot is 30%-40%;
3. the observation window should be slightly larger, that we can feed directly from here; vacuum degree can reach -0.095paa, and can keep it for 1h or more without pressure release;
4.  the homogenization of the main pot, water pot and oil pot, and the respective heating and stirring time can be adjusted;
5. the material can be sucked into the main pot by the suction tube;
6. each The feeding valve port is equipped with a filter screen, which can be removed for cleaning, etc.

The customer introduced to us in detail their requirements for the equipment. Based on customer needs and the characteristics of cosmetic cream production, we have made the following selections for customers:

1. Model: ZJR-150 vacuum emulsifier with button control;
2. Material: The part in contact with the raw material is made of stainless steel 316L; the emulsification pot has three layers of stainless steel inside, middle and outside, which are divided into two opposite spaces. The inner layer is heated by steam and the outer layer is insulated.
3. The core part: using German technology high-shear homogenizer, upper homogenizing mixing combination, frame mixing, and homogenizing shearing can be variable frequency speed regulation, frame mixing is equipped with scraper, no dead angle; counter-rotating mixing;
4. Function module: electric main pot can be raised and lowered, the pot body can be manually dumped, which is convenient for cleaning the inside of the pot; the cover of the emulsifying pot is equipped with a LED light and wiping mirror, which is convenient for observing the inside state of the emulsifying pot; the control panel has the display of adjusting the upper and lower limits of the temperature, stirring and equalizing Quality (all frequency conversion speed regulation), and time setting; water-bath oil pot, temperature and stirring speed can be individually controlled; vacuum device adopts water ring vacuum pump to vacuum for a long time; liquid enters at the top of the emulsification pot, and the lid is movable; With the function of adding trace elements, it is convenient to feed;
5. Heating method: steam heating

Wuxi YeKeey’s main products include vacuum emulsifiers, homogenizers, stainless steel mixing tanks, homogenizers under external circulation, reaction kettles, vacuum emulsification tanks, and another cosmetic-making machine, which can be customized with complete specifications. According to the customer’s production process requirements, the production equipment that meets the customer’s requirements can be customized, and it is more suitable for the customer’s production process. If you need customization, please feel free to contact, YeKeey professional technical engineers are specialized in mechanical structure and can give the best guidelines and suggestions for choosing the machine.