Recently, YeKeey delivered a nano 100-liter vacuum emulsifier to Thailand. The client is the pharmaceutical industry from Thailand, a modern high-tech enterprise integrating R&D, production, and sales. Its business projects cover three categories of products including health food, disinfection products, and health products. The client’s company is headquartered in Thailand, and the production base is located in the eastern part of Chonburi. The nano-level vacuum emulsifier ordered by YeKeey this time is mainly to introduce equipment for the production workshop of disinfection products for the production of gynecological lotion, gel, bubble lotion, and other products.
The ZJR-100 vacuum homogenizing emulsifier adopts the German stator and rotor high-speed shearing homogenizing emulsification technology. The customer ordered this emulsifying machine for high-speed dispersion homogenization supplemented by frame-type wall scraping stirring. This design can make the material at high speed While fully dispersing and shearing, the materials in the whole pot can be stirred more evenly, and the homogeneous emulsification effect is better. The PTFE scraper is installed on the upper, middle, and bottom of the frame-type mixing frame so that while the material does not stick to the wall, the whole pot material is stirred without dead corners.
The working head can be disassembled and assembled, you can use a dispersing disc or a homogenizer. You can choose according to your needs. This design allows the vacuum emulsifier to be suitable for products with more processes, and the machine has strong versatility.
The ZJR series vacuum emulsifier is a non-standard customized machine, in which the homogenization system can be customized for upper or lower homogenization and internal and external circulation systems according to needs. The lifting system can be divided into electric lifting and hydraulic lifting according to the specifications. The control method can be divided into button control and PLC touch screen control. The material is generally 304 or 316L stainless steel. It can be customized according to the user’s product nature and needs.
The main components of the equipment system:
Heating and cooling jacketed pot, oil-water phase pot, lifting system, dumping system, vacuum system, electric control system, etc.;
The characteristics of the vacuum emulsifier
- The contact parts between the equipment and the material are all made of sanitary SUS316L or 304, using mirror or wire drawing polishing process;
- The homogenizer is our company’s German technology high-shear homogenizer. Its homogenizer has a nano-level shearing effect, and the homogenizing speed can reach 3000r/min, which is suitable for the homogeneous mixing and mixing of various materials;
- The pot body adopts a three-layer structure jacket, which can be heated by steam or electric, and the jacket can also be cooled, and the outer layer is insulated;
- In order to ensure more stable operation of the equipment, the electrical components adopt well-known domestic and foreign brands, and the specific configuration can be customized according to requirements.
YeKeey has a large number of successful cases in the preparation of gels, from cosmetics, food, medical gels, hand sanitizing gels, etc. For the familiarity and experience of the process of these gels, we have a complete solution. It helps you solve the problem of gel research and development, preparation, and production of different production scales from the laboratory, pilot test to large-scale production. For more information about gel-making machines or vacuum emulsifiers, please contact YeKeey for a consultation!
