The vacuum homogenizing emulsifier uses the functions of heating, dispersing, mixing, and homogenizing emulsification to mix the materials. The materials are broken into micro droplets of 120nm-2um, thereby forming a stable emulsion state. The main tank of the emulsifier is kept in a vacuum state, which can quickly extract bubbles generated during the preparation process to avoid oxidation or contamination caused by bubbles, thereby preparing materials with more luster and ductility.
The fully functional vacuum homogenizing emulsifier is widely used in chemical, food, pharmaceutical, and cosmetic industries, so what are its characteristics? How to maintain it during daily use?
The characteristics of a fully functional vacuum homogenizing emulsifier
- Suitable for high-viscosity materials, the highest viscosity can reach 80,000 MPas.
- Good emulsification effect, and stable emulsion form, the particle size of the micro-droplets is usually less than 5um.
- The main tank can be dumped or discharged through the tank bottom valve.
- Equipped with a vacuum system that can form a high vacuum above -0.093MPa in the emulsification tank.
- The parts in direct contact with the material are made of high-quality 316 stainless steel.
- The heating temperature is controlled by PID, and fast heating and high-temperature control accuracy.
- Equipped with LED tank lighting and observation hand holes with scraped walls.
- The machine structure is easy to clean and maintain.
- Other functions can be customized.
How to maintain a fully functional vacuum emulsifier during daily use?
- Keep the emulsifier clean, check whether the equipment is clean before using it, and clean the equipment in time after using it.
- Before starting the motor, check the running direction of the emulsifier repeatedly. It is strictly forbidden to run the emulsifier in the reverse direction.
- Avoid empty operation of the emulsifier to prevent damage to the equipment due to high temperature and other factors during use.
- Check the safety of the electrical control system before using the emulsifier.
- During the use of the emulsifier, if you hear abnormal noise or other abnormal phenomena, stop the machine immediately for inspection and troubleshooting.
How to troubleshoot a fully functional vacuum homogenizing emulsifier?
- Check the power supply. Whether there is any leakage in the power cord, whether the motor fan blades are working properly, and whether the motor is faulty.
- Check the air tightness. Whether the vacuum tube is airtight and whether the sealing ring is leaking.
- Check the vacuum system. Whether the vacuum valve is open, whether the vacuum pump is short of oil, whether the water tank of the vacuum pump is short of water, and whether the rotation direction of the vacuum pump is correct.
- Check the wall-scraping mixing system. Whether the mixing paddle is centrifugal, whether the scraper is worn, or whether it is stuck by foreign objects, causing abnormal rotation.
- Check the homogenize Whether is stuck by foreign objects.
If daily maintenance is done well, it will help ensure the working efficiency of the vacuum homogenizing emulsifier, control product quality, and extend the service life of the equipment. YeKeey has been specializing in the production of emulsifiers for more than 20 years and provides a variety of customized services. If you need equipment or more information about vacuum emulsifying machines, please feel free to contact us!
