Production process of Mayonnaise Machine
1. Egg & Oil infeed
2. Product discharge
3. Homogenizer
4. Residue discharge
5. Scraper agitator
6.Center rotating agitator
7. Vacuum system
8. Heating & Cooling
9. CIP
10. Internal loop
11. External loop
12. Premix
Considering factor
- The viscosity of the material
- The method of mixing
- The type of mixer to be used
- The speed at which it should be operated
- The number of agitators
- The number of blades
Production steps
- At first, the egg isdispersed into the water as liquid or powder form .
- Secondly, the oil is added in the next stage.
- Mixing is continuous while the oil is added until the mixture reaches a high viscosity.
- During the cooling process, the temperature should be below 5 ° C.
- Vinegar and the oil are further added slowly.
Advantages
- More efficient
- Unique and efficient mixing and recycling homogenization system;
- Powder like material can be inhaled, dust-free, and quickly dispersed;
- Higher viscosity: Up to 100000mpas maximum viscosity
- Faster discharge: The homogenization system comes with a pump, which can shorten the discharge time
- Shorter production time: Compared to other series of emulsifiers, it can reduce production time by 60%
- Better seal: Adopting sanitary double-sided mechanical seals
- Easier to operate: The operating interface is more reasonable and ergonomically designed
- Easier to clean: with CIP function
- The minimum production capacity can reach 20% of the full capacity
- Support Customization: Sterile emulsification system
Technical Data of Mayonnaise Making Machine Mixers
Type |
MC-H-15 | MC-H-150 | MC-H-350 | MC-H-650 | MC-H-1300 | MC-H-2400 |
Total volume(L) | 15 | 150 | 350 | 650 | 1300 |
2400 |
Useful volume(L) |
3-12 | 25-120 | 60-300 | 70-500 | 200-1100 | 220-2000 |
Scraper agitator power(kW) | 0.37 | 1.5 | 2.2 | 2.2 | 4 |
5.5 |
Homogenizer power(kW) |
4 | 11 | 18.5 | 18.5 | 37 | 37 |
Circumferential speed(m/s) |
3-24 | 5-22 | 5-25 | 5-25 | 6-28 |
6-28 |
Vacuum pump(kW) |
0.75 | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 |
Dimension/mm |
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Height(dosed cover) |
1650 | 2100 | 2400 | 2700 | 3100 | 3700 |
Height(open cover) | 1600 | 2250 | 2600 | 2900 |
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Width |
900 | 1500 | 1800 | 1900 | 2100 | 2300 |
Depth | 1400 | 1600 | 2000 | 2300 | 3000 |
3100 |